With the ceramic elements vulcanised in rubber, the properties of both materials are used to their best advantage. The elasticity of the rubber means it acts like a cushion and absorbs the impact on the ceramic. A variety of fixings, either with fastening bores or stud bolts, can be used thanks to the sheet steel reinforcement of the ceramic elements.
KERA GIGANT
A service life 30 times longer thanks to hard ceramic cores
Advantage
Innovative new development
Advantage
Save money and energy
Test run: Gravel plant in Germany’s Weser Uplands, material slide with 60° incline, round grain and 0–32 mm crushed gravel at approx. 1000 t/h.
+3300%
Areas of application/Applications
Special properties
Highly efficient thanks to extremely long service life
Technology
Ceramic vulcanised in rubber wear elements
Various fixings thanks to sheet steel reinforcement, either with fastening bores or stud bolts
Product advantages
Absorption of impact energy
Reduction of abrasive wear
Manufactured according to customer requirements
Also available for plug screen systems
Other materials:
CLEAN rubber 35 Shore
KÜPRENE 90 Shore
4 designs
The wear elements can be vulcanised into four different shapes. Manufactured according to individual customer preferences, this keeps costs low and changeover times reduced, while increasing the energy efficiency of contemporary screening technology.
Ceramic plates
80 x 33 x 15 mm
Ceramic mosaic
20 x 20 x 6 mm
Ceramic cylinder
ø 25 x 25 mm
Ceramic hexagon
20 x 15 mm
Can be used for large material flows and extensive wear, low rubber and cushioning zone (2 mm rubber between steel sheet and ceramic), overall height at least 20 mm. Used in material slides, silo linings and similar applications.
Can be used for large material flows and abrasive material, up to 60° impact angle, high rubber cushioning zone (7 mm rubber between steel sheet and ceramic), overall strength at least 35 mm. Used in vibration conveyors, chutes, bunkers, loading points, channels, funnels and silo linings.
Attachment system 1
Bolted, with welded threaded rod
Attachment system 2
Bolted, with vulcanised threaded sleeve